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Instrument
configuration management is done through a combination of functions in the
Cornerstone Database, HART Comm, and Conventional windows. Configuration
records for conventional instruments are manually added to the database through
a dialog box in the Conventional window. Base Station
automates the creation of records for smart instruments by entering the device
into the database upon its first connection to the Cornerstone system through
the HART Comm window. This saves considerable labor and avoids the inaccuracies
inherent in the manual entry of instrument records. It solves the problem of
how to construct a database for currently installed smart instruments, while
insuring that the information gathered really reflects the configuration of the
unit in the field. On multi-dropped loops,
Base Station can be used to poll all possible
addresses to locate the installed devices on that loop.
The Data Base
window provides for the display and off-line editing of individual
database records for all HART, conventional, and switch
instruments. Off-line editing allows the preparation of numerous record
modifications, such as range changes, for an entire set of smart devices before
actually connecting to them in the field. Upon each connection to an
instrument, the current memory contents of the instrument are compared to the
existing record in the database. You are alerted if differences are found, and
you have the opportunity to choose which configuration to use.
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Click here to see how to use the Database
window to make off-line edits to instrument parameters prior to an actual
device connection
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Click here to see how Base Station's View
Instrument display shows values currently stored in the instrument, off-line
edited parameters (in the database record), and highlights differences
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A set of dates is
kept in each instrument database record that tracks major actions or events in
the life of the device. These include: date
first entered into the database, date of last configuration change, date of last
multi-point test, date of last calibration, and date on which next calibration
is due. Default generic record templates are present for instruments by device
type, such as pressure, temperature or flow. In addition, for selected
instruments, Cornerstone uses Model Specific Libraries (ModLibs) that define
itemized records containing the definition of, and in the case of smart
instruments, access to, all of the instrument specifications, device specific
parameters and internal functions. For HART instruments, this is accomplished
through the integration of the device specific portion of the command set.
ModLibs enhance device specific support in the HART Comm and History windows.
Database Window Features
Instrument Database
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Integral instrument database holds records for industrial
instruments, calibrators, and test equipment |
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Stores instrument information including identity, usage,
operation, key dates, and calibration procedures and parameters |
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Instrument capacity is limited only
by disk space |
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Data fields are tailored to instrument type. Switch
instruments have specialized database records. |
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Instrument records include your calibration setup & wrapup
advisory text blocks |
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Define and assign instruments to your own customized "Groups" |
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Define new instrument and equipment categories |
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A special Tag Note feature lets you attach customized data
files to instrument records using the document format and editor program of
your choice (e.g. Excel, AutoCAD) |
Database Management Functions
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Specify instruments by tag or ID, or select from a list based
upon your search criteria - Type, Vendor, Model, Group, Description, etc. |
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Add, Edit, Delete instruments |
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Copy specifications of an existing instrument into a new
instrument |
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Import instrument configuration data in standard .CSV files |
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Export configuration and test/cal history data in standard
.CSV files |
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Instrument record changes automatically generate history
records with as found and as left data values. You specify service reason and
service notes for database edits. |
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Click here to see how Base Station helps
find instruments in your database using selection criteria you specify
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Reporting Functions
 | Individual or multiple instrument configuration reports |
 | Tabular Instrument database summary reports |
HART Comm Window Features
Within Base Station, all connections with HART instruments
take place through the HART Comm window. You select equipment to use to make
the connection. This can be a single loop HART modem on a PC comm port, or you
may select an on-line instrument system using HART
multiplexers or other plant-wide interface systems.
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Click here to see how to use the HART
Comm window to access instrument configuration data and test functions
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The HART Comm window takes care of the critical “housekeeping”
functions associated with communications to HART instruments. Upon connection,
the accessed instrument is validated against the established database record.
If it is a new instrument, a database record is automatically created for it.
For on-line instrument systems, a warning can be posted to remind your
technician to make sure the related control loop is set to manual operation.
EEPROM control commands are sent to instruments that require them to store new
configuration data. The HART write protection feature is honored by Base
Station. The HART Comm window detects the presence of off-line edits to your
instrument database record, and offers you the opportunity to send them to the
instrument. It also checks for “external” edits to the instrument memory (e.g.
from a hand-held communicator) and offers you choices for handling this
situation, including restoring the instrument to a configuration
previously recorded in the Cornerstone database. These functions operate
to meet the Base Station goal of ensuring that the as-left instrument memory at
disconnect and the current database record for that instrument match exactly.
In the background, Base Station automatically creates the necessary history
records to document all instrument modifications and test/calibration
activities.
For most HART instruments, the HART Comm window includes the
following functions:
 | Configure ID information |
 | Configure output |
 | Configure burst mode |
 | Configure HART variables |
 | Configure specific instrument type parameters |
 | Configure to look like another instruments |
 | Configure reset (to factory) |
 | Instrument test information |
 | Zero & span test |
 | Zero & span calibrate |
 | Input test |
 | Input zero trim |
 | Output set to fixed value |
 | Output test |
 | Output trim |
 | Instrument calibration status |
 | Instrument self test |
 | Instrument monitor graphical |
 | Instrument monitor numerical |
 | Instrument view recall as-found configuration data |
 | Edit service note |
 | Edit tag note |
If available and installed, a Model Support
Library (ModLib) software module seamlessly provides the additional instrument
specific configuration data access and other type specific functions available
in the connected instrument.
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